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» GENERAL ABOUT PREMIUM PELLET MILL
 
Basically the purpose of pelleting is to take a finely devised, some time dusty, unpalatable and difficult to handle feed material and by application of heat, moisture and pressure form it into larger particles.

These larger particles or pellets are easier to handle, more palatable and usually result in improved feeding result when compared to mesh freed.

The modern type pellet mills use a ring type die turning about two fixed rollers mounted in a vertical plane and consist of following component parts:-

  1. Feeder
  2. Conditioning
  3. Pelleting device
  4. Speed reduction device
  5. Prime mover
  6. Base
The feeder is screw type and is equipped with a variable speed electric drive for speed control. The purpose of the feeder is to provide constant, controlled and even flow of feed to the mixing and pelletizing operation. Any variation in this flow results in poor conditioning and a variable products.

Conditioning is accomplished by the addition of controlled amounts of steam. Addition of steam supplies moisture for lubrication, liberates natural oils and in some cases results in partial geletinisation of starches.

As the die speed is always less then the motor speed, reduction is provided throught V-belt drive.

 

 
 
 
» PREMIUM BABY PELLET MILL
   Model – PBPM – 025
 
  • Ideal for Research Laboratories / small production
  • Compact – occupies less space.
  • Can be provided with FEEDER- CONDITIONER.
  • The DIE – HEAD assembly is rotation provide pressure an heat generation improves Binding Condition.
  • Hot water / steam can be added.
  • The DIE – HEAD can be removed very easily.
  • The DIE – RING and ROLLER made out of ALLOY steel and are hardened.
  • Die-head have tapered radial valve to facilitate PELLETE forming of desired diameters.
  • Capacity 100 kg/Hr of 8 m.m ¢ pellet
  • Power Consumption 10+1 H.P. for Screw Feeder
  • Die Ring Dia. (Approx) – 350 mm
  • Space4 required (LxBxH) 1300 x 1225 x 21200
 
 
 
» PREMIUM JUNIOR PELLET MILLS
 
  • Available in TWO SIZES i.e.1 MT/Hr and 2MT/Hr of 8 mm¢ PELLETS
  • Mills are with CONDITIONER and screw Feeder
  • Ideal for SMALLMODEST COMMERCIAL production
  • Shear pin protection from over Loading.
  • DIE-RING and ROLLS are accurately machined from special Alloy steel and are properly Heat Treated’
  • Powerful MAGNET is provided to avoid any
  • IRON PARTICLES entering PELLET MILL.
  • Screw Feeder Conveyer and DOWN SPOUT are made from stainless steel to avoid Corrosion.
  • The DIA of PELLET and LENGTH of PELLET is decided by DIA of hole in DIE-RING and position of KNEFE CUTTER.

 
 
 
» PREMIUM SENIOR PELLET MILLS
 
PREMIUM SENIOR PELLET MILLS are ROBUST in construction and are designed for CONTINUOUS PRODUCTION in AUTOMATIC FEED PLANTS. They are FEED and have STEAM CONNECTION The PELLET MILL have THREE MAJOR SECTIONS.

1. FEEDER
2. CONDITIONING CHAMBER
3. PELLETING DEVICE besides speed Reduction, prime mover and Base frame.

The capacity of PELLET MILL is designed by size DIE-RING i.e. INNER DIA, WIDH and SIZE of HOLE. The design of PELLET MILLS gives maximum out put per unit consumption of electric power safely and protection against entrance of iron particles ALL contact parks Like screw feeder, conditioner, down spout are made out of S.S., to DIE-RING and HOLDERS. Correct slelection of all bearings, dynamic balancing of V-belts, No of V-grooves, safty Shear Pins, size of chambers, location of KNIFE cutters, size finish, design of ROLLS and DIE-HOLDER gives EXTRA LIFE to PELLET MILL.

PREMIUM SENIOR PELLET MILLS are available in THREE SEZES i.e. SENIOR and SUPER-MAX SENIOR and are capable of producing 5 MT/HR, 7.5 MT/HR and 10 MT/ HR PELLET of 8m.m¢ . Smaller the DIA of PELLET LESS will be out put.
 
 
 
» PREMIUM SENIOR & SUPER SENIOR PELLET MILLS
 
  • Comprising heavy sheet steel body, DIE-RING pair of PRESS ROLLS and DIE-HOLDER and SCRAPERS
  • Screw/paddle type FEEDER-CONDITIONER in S.S. Construction, magnet, digital electronic Thermometer, steam injection / condensate removal system and necessary drive arrangement.
  • Safety Limit switch and shear pin arrangement’
  • A pair of Adjustable pellet cutting knives.
  • Manual safely Flap valve.
  • Common steel Base for PELLET MILL and MOTOR with VIBRATION DAMERS
  • Pelleting chamber cover for accessibility of DIERING and ROLLS
  • Capacity 5 MT/Hr and 7.5 MT/Hr of 8mm¢
 
 
 
» PREMIUM SUPER MAX SENIOR PELLET MILLS
 
  • Adjustable paddle type FEEDER in S. S. Construction with Flanged inlet, cleaning DOOR having variable speed drive.
  • Twin shaft paddle type conditioner with two independent motors, magnet flanged inlet for steam and condensate removal arranged in S.S. Construction.
  • DIE RING made out of EN – 353, pair of press Rolls made out of EN-8.
  • Front & Rear scrapers
  • Safty Limit switch and shear Pin Arrangement.
  • Adjustable Pellet cutting knives
  • Pneumatically operated safety flap valve’
  • Capacity 10 MT/Hr of 8 mm¢
 
 
 
» TECHNICAL SPECIFICATIONS
 
Model Capacity
Tons/Hr.
Mill
Motor
H.P.
Feeder
Motor
H.P.
Steam
Required
Max.
Die Ring
Dia Approx
mm (I.D.)
Space Required
L
mm
B
mm
H
mm
PPM-1 0.75 to 1 35 to 40 2 150 Kgs/Hr. 235 1825 1300 1100
PPM-2 1.5 to 2 50 to 60 2 200 Kgs/Hr. 303 2150 2200 1500
PPM-5 5 120 5 300 Kgs/Hr. 420 2600 2400 1700
PPM-7.5 7.5 150 7.5 450 Kgs/Hr 420 2800 2500 2000
PPM-10 10 180 10 600 Kgs/Hr 520 2800 3000 2500
 
 
Specification and design are subject to change without notice for any additional improvement.

 
 


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