Salient Features:-
Demonstration Facility Available....
Miracle Mill (Star Type Hammer Mill)
PREMIUM Miracle Mill is an integrated, compact 3 - in - one unit, which executes three operation (i.e. Pulversing, Sieving & Collecting) with high degree of precision. It cool grinds anything grindable to a specified degree of fineness in one operation, using less power than a friction type grinder. Designed for high output, reliable performance and minimum of wear & tear, PREMIUM Miracle mill is a proven profitable proposition for your industry! - and there are 15 alternatives for you to choose from.
Special Mills are deigned for Rubber, Salt, Feed and Fibre operation.
Workings of a Miracle Mill
The material is fed in to the grinding chamber of the miracle Mill where it is reduced in size by an army of mechanical hammers, which shatter the material to be ground in mid-air. The material is immediately reduced in size and is dradrawn out by a suction fan to a sieve located at the base of grinding chamber. The ground material is conveyed pneumatically to a cyclone collector where it is disengaged and collected.
Normally for Junior & Medium models a dust collector is not necessary. However the requirement of dust collector depends upon the material to be pulverized. The Standard and Super models are generally used with dust collectors where fine dust particles are separated from air. Yet in some application, dust collectors may not be required, if the material to be ground does not generate very fine dust.
Junior Series of Miracle Mills :
Junior mills come in three sizes. This range delivers a most remarkable capacity. Considering the small power requirements on the lighter jobs such as pulverizing of drugs, chemicals, spices, Grains, Tea, Sugar, etc., the junior mill stands in a class by itself.
Medium Series of Miracle Mill :
Medium mills come in two sizes. This range is suitable for pulverizing tea dust, cattle feed, chicken feed, fish meal, spices, lentils, spices, lentils, agricultural products, pharmaceutical products, fertilizers, chemicals, minerals and also for variety of similar substances.
Standard Series of Miracle Mill
Standard series Miracle Mills are most popular among all series. The capacity of Mills is very much as required in the industry. The power consumption, output and space required of mills of this series is found very adequate and acceptable in industry.
Standaed series Mills come in THREE MODELS that is STD-II,STD-III and STD-IV. These Mills have Co- axial Blower, Cyclone Collector and Fabric Bag Type Dust Collector as shown in the picture. Mills have Magnet fitted at the inlet to prevent iron particle to enter into Mill. The outlet of Cyclone Collector can be Provided with "Y" Piece to facilitate the collection of powdered material. For uniform and dust free collection Rotary Airlock Valve is fitted at the outlet of Cyclone Collector. Mill is mounted on common Base Frame which either is put on R.C.C. Foundation or Anti Vibration Pads.
MILLS are supplied with BOTTOM OPEN TYPE (B.O.T.) arrangement to be put in systems and have Mechanical Screw Conveyors at BOTTOM to convey discharged material into System.
Super Series of Miracle Mill :
Super Mills come in three sizes. This range has an extra heavy shaft for great overload capacities Designed for continuous heavy duty which gives uniform high-grade product with maximum output at lower cost. These heavy-duty mills are suitable for bulk production of variety of substances. These Mills have Co-axial Blower, Cyclone Collector and Fabric Bag Type Dust Collector.
Technical Specifications :
Type |
UNIT |
JR-I |
JR-II |
JR-III |
MED-II |
MED-III |
STD-II |
STD-III |
STD-IV |
SUPER 3 |
SUPER 4 |
SUPER 5 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Capacity | kg/hr | 50-350 | 70-500 | 90-700 | 100-1000 | 110-1200 | 140-1820 | 16-2500 | 190-3200 | 400/ 4000 | 500/ 5000 | 600/ 6000 |
| Speed | .r.p.m | 455-5600 | 4500-5600 | 4500-5000 | 4000-5000 | 4000-5000 | 2800-3300 | 2800-3300 | 2800-3300 | 2900/ 3400 | 2900/ 3400 | 2900/ 3400 |
| Horse Power | h.p. | 5 | 7.5 | 10 | 15 | 20 | 40 | 50 | 60 | 60 | 75 | 90 |
| Feed Opening | m.m. | 100 | 175 | 250 | 270 | 385 | 270 | 385 | 500 | 380 | 500 | 630 |
| No.of Hammers | nos. | 12 | 24 | 36 | 24 | 36 | 24 | 36 | 48 | 36 | 48 | 60 |
| Dim. of Mill | ||||||||||||
| Floor Space | m.m. | 660x 460 | 660x 540 | 660x 610 | 1020x 920 | 1020x 1020 | 1120x 1380 | 1120x 1480 | 1120x 1730 | 1170x 1780 | 1170x 1900 | 1170x 2030 |
| Overall Height | m.m. | 710 | 710 | 710 | 1140 | 1140 | 1270 | 1270 | 1270 | 1450 | 1450 | 1450 |
| Dim. of Cyclone | ||||||||||||
| Dia. of Cyclone | m.m. | 500 | 500 | 500 | 600 | 600 | 700 | 700 | 800 | 1000 | 1000 | 1200 |
| Overall Height | m.m. | 2.7 | 2.7 | 2.7 | 3 | 3 | 3.4 | 3.4 | 3.75 | 4.14 | 4.14 | 5 |
| Dim. of dust collector Floor Space | m.m. | 1100x 1100 | 1100x 1100 | 1100x 1100 | 1300x 1250 | 1500x 1500 | 1500x 1500 | 1700x 1700 | 1700x 1700 | 1700x 1700 | 1700x 1700 | 1700x 1700 |
| Overall Height | mts. | 3.8 | 3.8 | 3.8 | 5 | 5 | 5.35 | 5.35 | 6.9 | 7.5 | 7.5 | 7.5 |
| Space for Plant | lxbxh | |||||||||||
| Maximum | mts. | 6x3x4 | 6x3x4 | 6x3x4 | 7.5x3 x5.5 | 7.5x3 x5.5 | 10x3 x6 | 10x3 x6 | 10.5x 3.5x7. | 11x3. 5x8 | 11x3. 5x8 | 11x3. 5x8.5 |
| Minimum | mts. | 5x3x4 | 5x3x4 | 5x3x4 | 5x4. 5x5.5 | 6x4x5 | 6x4x6 | 6.5x 4.5x 7.5 | 6.5x 4.5x 5x8 | 7.5x 4.5x 8 | 7.5x 4.5x 8 | 7.5x 4.5x 8.5 |
| Weight | ||||||||||||
| Mill With Fan | kgs. | 80 | 95 | 115 | 400 | 450 | 600 | 735 | 820 | 1000 | 1200 | 1400 |
| Cyclone with stand | kgs. | 115 | 115 | 115 | 180 | 180 | 235 | 235 | 305 | 450 | 450 | 550 |
| Dust Collector with Stand | kgs. | 60 | 60 | 60 | 80 | 80 | 100 | 100 | 135 | 200 | 200 | 250 |
Specification and Design are subject to change without notice for any Additional improvement.
Super Max Series of Miracle Mill :
Premium super-max miracle mill is developer keeping high perfomance in terms of production in mind. This is heavy duty star hammer mill with double ended star type grinding elements which will give many old lives with compared to standard flat type normally available in other conventional hammer mills we also can provide altemative designs of grinding elements, depending upon the application.
The mill is robust in design and is fabricated from heavy plates. The rotor assembly is housed in grinding chamber and is supported by split type bearing housings. Hinged typed hood with lifting colour arrangement helps easy opening of mill. Removal of rotor assembly for changing of hammers, screen and bearings is considered while designing.
Premium super-max miracle mills are available in four different sizes. These mills are available in M.S. as well as S.S. Construction. These mills are available with bottom discharge (gravity discharge) as well as with coaxial blower, cyclone collector and fabric type open dust collector, negative pressure system with separate fan with rotary air lock valve can valve can be provided if required. Feeding and collection arrangement also can be provided.
This Mills are supplied either with Pulley arrangement for Speed variation OR directly coupled with Motor.
Technical Specifications :-
Model |
Capacity kg./hr. |
Speed R.P.M. |
H.P |
Feed-Open in M.M. |
No of Hammers |
Space Req' D. (For Mill) L x W x H |
|---|---|---|---|---|---|---|
SMMM-1 |
1000/ 10000 |
1000/2500 |
75-100 |
700 |
72 |
2000x1200x1800 |
SMMM-2 |
2000/15000 |
1000/2500 |
100-125 |
800 |
80 |
2200x1500x1800 |
SMMM-3 |
3000/20000 |
1000/2500 |
125-150 |
900 |
92 |
2400x1800x1800 |
SMMM-4 |
4000/25000 |
1000/2500 |
150-175 |
1000 |
100 |
2500x2000x1800 |
Specification and Design are subject to change without notice for any additional improvement.
Negative Pressure System :
This is typical complete installation. The Miracle Mill is FED by Screw Conveyor. The pulverized product is collected from Cyclone Collector through Airlock Valve. The DUAL Discharge “Y” Piece is fitted on flange of Airlock Valve. After One collection Drum is filled in, the handle of “Y” Piece is set on other outlet of “Y” Piece for convenient of collection in Second Drum. Blower installed between Cyclone and Dust Collector, creates Negative pressure in the System and makes it dust free operation. All FINE particles are collected in Fabric Type Dust Collector which is emptied periodically into DRUM below Dust Collector.
The Roller Conveyor below Cyclone Collector helps the movement of DRUMS easy. This completes the grinding system with MIRACLE MILL. The MILL is supplied with WALL MOUNTING PANEL with Volt Meter and Ammeter to measure the current.
Hammers :
Conventional hammers come with only one cutting edge. Premium Miracle mill has a unique design consisting of press-hardened steel maces which have several working edges. Hence the hammers have a working life several times more than the conventional hammers. Manganese steel hammers can be provided for tough materials.
Close Up Of Hammers And Mill :
The material is reduced to size on contact with a battery of hammers. The mill is self-protective. The hammers are hinged and fly backwards when foreign material accidentally enters the mill. There are four rows of hammers mounted on a shaft. The number of hammers in each row varies from model to model.
Ancillary Equipment :
Dust Collector :
The dust collector works on the principle of passing the air through a fabric at a low velocity to clean the air while removal appears to take place by a straining action of the media, actually the collection is obtained by building up a mat of the material on the side of the fabric bags provided, depends upon the model of the mill.
Cyclone :
The cyclone is fabricated from steel sheets. The ground material is separated from air and collected from the bottom of the cyclone collector.
Rotary Air Lock Valve :
The Rotary airlock valves are generally fitted below the cyclone separator. The close clearance between the vanes and housing prevent air-leakage. Rotary airlock valves are used as rotary feeders for uniform feeding.
'Y' Piece :
'Y' piece is fabricated out of mild steel sheets and is convenient for bagging continuously. 'Y' Pieces are fitted below the cyclone separator.
Wall Mounting Panel :
For Centralized control, PREMIUM Miracle Mill is furnished with modern wall mounting panel. It facilitates easy starting, indicated by indicator lamps as well as shows load conditions on the mill, whether it is being fed regularly and at uniform rate. The panel consists of a Star-Delta starter, fuses, rotary switch, volt-meter. Ammeter and indicator lamps.
Magnets :
The magnets are provided on feed tray to prevent accidental iron a particle, washers bolts etc., entering into grinding chamber. The size of the magnets depends upon the model of Miracle Mill.
Approved Applications :
ALFAFA HAY ALUM, ASHES, BAKELITE, BEANS, CAKE COTTON, COFFEE, DRIED BLOOD, DRIED PELLINGS, EPSOM SALTS, FEED (ALL), FISH SCRAP, GELATINE, GRAIN (ALL), HAY (ALL), HERBS, MAIZE, SALT, SUGER, TEA, TOBACCO.